How To Produce Zinc Sulphate Medicine
⚠️ Before we dive into the production process please make sure you have a pharmacist certificate and you ensure you are qualified for doing the production to avoid taking human life, this might end you up in life sentence.
ZINC SULPHATE PRODUCTION PROCESS STEP BY STEP INSTRUCTIONS
1) Ensure that the environment for the production is neat and the machines for this production are watched and linxed. Also before claiming that the machines are clean ensure that theirs a lab personnel assisting the production to avoid bacteria and deadly substances contaminating the zinc sulphate medicine.
2)get the required raw material for the production ready before starting the production and also ensure that where you are keeping the raw material is clean and also have AC that will increase the cooling temperature and also make sure that the raw materials are not expired.
3)before starting the production make sure that all the people involved in the production, including the pharmacist are putting on the necessary kits for the production like
– Lab coat
– lab shoes
– nose mask
– gloves
And other necessary kits, this kits are not only for the purpose of ensuring that the medicine is not contaminated but also to ensure that the people involved in the production are not harmed by raw chemicals (raw material), and those doing the production should avoid taking raw materials whether it’s eatable or not.
4) Ensure that electricity is constant and ready during the production in order to avoid medicine developing unnecessary issues during production.
REQUIRED RAW MATERIALS FOR ZINC SULPHATE PRODUCTION
1)Zinc sulphate raw material
2)Dextrose monohydrate
3)Starch
4)Ethyl cellulose
5)ethanol
6)sodium propyl
Before the production process start, a quick reminder ensure everyone involved in the production are putting on production kits to avoid danger and ⚠️ remove hand from moving machine, and also ensure that everyone doing the production watched their hands with ethanol before putting on their gloves.
MACHINES FOR THE PRODUCTION STARTS WITH
1)large electric kettle
2)weighing machine
3)rapid mixer granulator
4)breakflu dryer
5)rapid grinding machine
6)blending machine
7)compressing machines
The Zinc sulphate medicine will go through all this machine in order to ensure successful production.
MIXING PROCESS
Bring out all the above mention raw material.
-weigh 75kg of Starch (raw material) and pour it inside the rapid mixer granulator.
-weigh and pour 25kg of Dextrose monohydrate inside the rapid mixer granulator.
-weigh and pour 19.2kg of zinc sulphate inside the rapid mixer granulator.
-weigh and pour 400g of sodium propyl inside the rapid mixer granulator.
Then dry mix it for 10mins by turning on the rapid mixer granulator on, while your rapid mixer granulator is set for 10mins you should prepare paste for the wet mixing by weighing this raw materials one by one then use then to prepare the paste.
-Firstly measure and pour 100g of ethyl cellulose on a clean linxed stainless steel bowl.
– measure 15 litres of ethanol and pour it inside the ethyl cellulose then turn it with a clean linxed turning stick, keep turning it till it all dissolved to liquid form totally.
– after preparing the paste ensure that the ethyl cellulose have all dissolved.
After dry mixing for 10 mins (granulating)
-pour the ethyl cellulose paste inside the rapid mixer granulator, please ensure that the povidone have all dissolved into liquid.
-Then start wet mixing by putting off and putting on the rapid mixer granulator or you put it on slow mode, while turning you should constantly check it till the rapid mixer granulator read 1.4/1.6 (wet limit).
After wet mixing (granulating) it for any required amount of time it might take, get the breakflu dryer ready then bring out the breakflu dryer mesh, move it to the rapid mixer granulator discharge area and ensure that the rapid mixer granulator discharge area is inside the mesh to avoid discharging medicine on the ground, and before moving the mesh to discharge area make sure that the under of the mesh is fixed well by a mechanical engineer or a professional handling the breakflu machine. After moving the mesh to the discharge area, discharge the zinc sulphate medicine wet granules slowly by turning on and off of the rapid mixer granulator or by reducing the speed of the rapid mixer granulator, after successfully discharging the the zinc sulphate medicine inside the breakflu dryer mesh then move it to the breakflu dryer.
DRYING PROCEESS OF ZINC SULPHATE MEDICINE
Drying zinc sulphate medicine takes few minutes so it won’t take long to dry because it’s totally mixed with ethanol.
– push the breakflu dryer mesh inside the breakflu dryer where it belongs.
– dry for 15mins interval for 3 times , and for each interval turn the zinc sulphate medicine inside the mesh then put it back in the breakflu dryer for another interval, repeat process till 3 times of each being 15 minutes this it is to reduce hardness of the zinc sulphate during grinding process.
– after drying move the mesh to rapid grinding machine.
GRINDING PROCESS
this requires no much process, all you have to do is set up the grinding machine, and make sure there’s a container where the grinded zinc sulphate medicine granules will be entering and also ensure that the container or the machine is not wet on anyway
– grind the zinc sulphate medicine and after grinding cover it and move it to the blending machine.
BLENDING PROCESS
start by measuring and pouring the required amount of the grinded zinc sulphate granules inside the blending machine then add the required raw material according to the formula provided by the pharmacist.
-weigh and pour 112kg of zinc sulphate granules inside the blending machine.
-weigh and pour 5kg of starch inside the blending machine.
-weigh and pour 5kg of magnesium stearate inside the blending machine.
-then blend for 15mins then discharge on a clean container and move it to the compressing machine
COMPRESSING PROCESS
this process require a professional or an engineer to set up the required mole size/shape of the zinc sulphate medicine. after compressing, Few of The zinc sulphate medicine will be taken to the lab by lab personnel to ensure that the zinc sulphate medicine is safe.
CONCLUSION
This process is how to produce zinc sulphate medicine, if you are interested in knowing how to produce other medicines visit my other post, ⚠️ please all the warnings on this article is not a joke, and will result to a serious issue, please ensure you have the right to do anything involving production before going to production to avoid substaining serious injury from machines or causing damage to the life of millions of people out there, which might even get you death sentence, STAY SAFUU.
