How To Produce Coloured VITAMIN-C
Before we dive into the production process please make sure you have a pharmacist certificate and you ensure you are qualified for doing the production to avoid taking human life, this might end you up in life sentence.
Vitamin-c production process step by step instructions
1) Ensure that the environment for the production is neat and the machines for this production are watched and linxed. Also before claiming that the machines are clean ensure that theirs a lab personnel assisting the production to avoid bacteria and deadly substances contaminating the vitamin-c.
2)get the required raw material for the production ready before starting the production and also ensure that where you are keeping the raw material is clean and also have AC that will increase the cooling temperature and make sure that the raw materials are not expired.
3)before starting the production make sure that all the people involved in the production, including the pharmacist are putting on the necessary kits for the production like
– Lab coat
– lab shoes
– nose mask
– gloves
And other necessary kits, this kits are not only for the purpose of ensuring that the medicine is not contaminated but also to ensure that people doing the production are not harmed by raw chemicals (raw material), and those doing the production should avoid taking raw materials whether it’s eatable or not.
4) Ensure that electricity is constant and ready during the production in order to avoid medicine developing unnecessary issues during production.
Raw material required for production of vitamin-c
Firstly for coating Ascorbic acid before production
1)Coated Ascorbic Acid
2)Starch
3)Coated Ascorbic acid
4)Dextrose Monohydrate
5)Orange flavour
6)Aspartame
7)Sweetner
8)Orange flavour (liquid)
9)Magnesium stearate
10)s-yellow
11)sodium propyl
12)ethanol
13)providone
Before the production process start, a quick reminder ensure everyone involved in the production are putting on production kits to avoid danger and remove hand from moving machine, and also ensure that everyone doing the production watched their hands with ethanol before putting on their gloves.
Machines for the production start’s with
1) large electric kettle
2)weighing machine
3)rapid mixer granulator
4)breakflu dryer
5)rapid grinding machine
6)blending machine
7)compressing machines
The vitamin-c will go through all this machine in order to ensure successful production.
MIXING PROCESS
before starting mix use the large electric kettle to boil water and ensure that the water is a treated water which came from the dispense area of the production area.
Then bring out all the above mention raw material.
-So weigh 65k of Starch (raw material) and pour it inside the rapid mixer granulator.
-weigh and pour 18kg of coated ASCOBIC acid inside the rapid mixer granulator.
-weigh and pour 10kg of dextrose monohydrate inside the rapid mixer granulator.
-weigh and pour 2kg of orange flavour inside the rapid mixer granulator.
-weigh and pour 800g of Aspartame inside the rapid mixer granulator.
-weigh and pour 500g of magnesium stearate inside the rapid mixer granulator.
-weigh and pour 300g of s-yellow inside the rapid mixer granulator.
-weigh and pour 400g of sodium propyl inside the rapid mixer granulator.
Then dry mix it for 30 mins by turning on the rapid mixer granulator on, while your rapid mixer granulator is set for 30min you should prepare paste for the wet missing by weighing this raw materials one by one then use then to prepare the paste.
-Firstly measure and pour (2 litres of ethanol) on a clean linxed bowl for paste preparation.
-measure 5 litres of hot water and pour it on a different bowl that is clean and linxed for melting dextrose monohydrate and sweetner.
-measure and pour 800g of sweetner inside the bowl of hot water then measure and pour 5kg of dextrose monohydrate inside the same bowl of hot water.
-measure and pour 2kg of providone inside the bowl with 2 litres ethanol then also add 3 litres of hot water.
-then turn both bowl slowly till all the added law material dissolves.
After dry mixing for 30 mins (granulating)
-measure and pour 540mil of orange flower (liquid) inside the rapid mixer granulator
– ensure that the raw material of the both paste you prepared have all been dissolved
-Then pour both paste inside the rapid mixer granulator and turn for 10mins interval.
After wet mixing (granulating) it for 10 mins get breakflu dryer ready then bring out the breakflu dryer mesh, move it to the rapid mixer granulator discharge area and ensure that the rapid mixer granulator discharge area is inside the mesh to avoid discharging medicine on the ground, and before moving the mesh to discharge area make sure that the under of the mesh is fixed well by a mechanical engineer or a professional handling the breakflu machine. After moving the mesh to the discharge area, discharge the medicine slowly by turning on and off of the rapid mixer granulator or by reducing the speed of the rapid mixer granulator, after successfully discharging the coloured vitamin-c inside the breakflu dryer mesh then move it to the breakflu dryer.
DRYING PROCEESS OF VITAMIN-C
Drying vitamin-c takes few hours because there’s water in it during the mixing.
– push the breakflu dryer mesh inside the breakflu dryer where it belongs.
– dry for 30 mins interval for 6 times , and for each interval turn the vitamin-c inside the mesh then put it back in the breakflu dryer for another interval, repeat process till 6 times of each being 30 minutes this it is to reduce hardness of the coated ascobic acid during grinding process.
– after drying move the mesh to rapid grinding machine.
GRINDING PROCESS
this requires no much process, all you to do is set up the grinding machine, and make sure there’s a container where the grinded vitamin-c will be entering and also ensure that the container or the machine is not wet on anyway
– grind the Vitamin-c and after grinding cover it and move it to the blending machine.
BLENDING PROCESS
start by measuring and pouring the required amount of the vitamin-c inside the blending machine then add the required raw material according to the formula provided by the pharmacist.
-blend for 30mins then discharge on a clean container and move it to the compressing machine
COMPRESSING PROCESS
this process require a professional or an engineer to set up the required mole size of the Vitamin-c, after compressing
Few of The vitamin-c will be taken to the lab by lab personnel to ensure the Vitamin-c is safe.
CONCLUSION
This process is how to produce Vitamin-c, if you are wondering what is coated ASCOBIC acid visit my other post, please all the warnings on this article is not a joke, and will result to a serious issue, please ensure you have the right to do anything involving production before going to production to avoid substaining serious injury from machines or causing damage to the life of millions of people out there, which might even get you death sentence, STAY SAFUU
